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Posts Tagged ‘ebony crown’

At one end of the spectrum is the mixed metaphor – relatively harmless, but wrong. At the other end is the potentially deadly* mix of seemingly tame cleaning agents found under many a kitchen sink – ammonia and chlorine. The back story here is that when I was in fourth grade (ancient history, I know), a classmate of mine’s brother landed himself in the hospital, having torched his respiratory system, and not by spouting mixed metaphors.

Somewhere in the middle of the spectrum lies the conventional wisdom, luthier version, that if you introduce a metal structural element into the wood and glue universe of the violin, you are asking for complications, eventually. There are inconvenient exceptions, of course, but as far as I know, they appear only rarely in the context of making. Violin making, that is.

As far as restoration goes, screws, nails, metal anything – big no no. For one thing, we don’t want to disrupt the synergy between various parts of an instrument by relying on a material, so radically different, that it won’t move with the wood. Secondly, it’s hell when you hit a screw with the chisel you just honed to a razor edge.img_0676

Recently, a project came to me that might have been a straightforward neck and button graft. Is there something on that Restorer’s Mind page about “a never ending stream of firsts”? I may have to edit, if not. This 18c Testore family cello had at some point had full edging replacements, top and back, attached all around with glue and small nails. It’s possible that purfling (characteristically only etched in) was added to disguise the joint. When I began this project, the neck was broken, the button compromised and the upper back edges were a mess.

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When I started removing deteriorated wood, this is what was left! I found it useful to go exploring with a magnet, before committing my nicely sharpened tools to wood.

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It might not be possible to know the circumstances that resulted in this odd and unlikely wedding of wood and metal elements. The edges were not underlaid, but simply glued and nailed with the aid of some judicious kerfing  on the interiors of the more extreme curves. When? Long enough ago for the upper back edges to deteriorate dramatically.

I replaced those edges with new wood underlaid into the back in a manner that would preempt the need for additional, need I say, nefarious reinforcement. Much more comfortable for the player, I should think, and easier on the sweater, too!

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*I do not, in fact, know if this chemical combo is deadly. But to the 9 year old brain, it was a sensible conclusion.

And about the nails, there are plenty left in the c bouts, and the lower bouts to provide many years of puzzlement and consternation to future restorers.

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This post could easily be a sidebar to two previous posts. It describes a variation on a button doubling, in this case including an ebony crown and a tricky bit of edge replacement. More importantly, in my mind, as another example of a Disappearing Act, it expresses again the “Restorer’s Mind”.

This fiddle came into my shop after a memorable night of live bluegrass, performed on the stage that apparently ate that little piece of maple, which, in its absence, has inspired this post. “Is it possible that it’s in the case?” I asked my client. Sometimes I get lucky, but not this time. Maybe it was inadvertently kicked off the stage and since swept up by the janitor. Perhaps it landed in the dust accumulating in the open back of the bassist’s amp. Maybe it secreted itself in the upturned cuff of the bassist’s jeans (always blame the bassist if you can, if there is no horn section). In the slim chance that there is a baritone sax around, the likelihood is that the missing piece will end up in the bell. Not likely in a bluegrass set. In any case our little bit was gone, gone, gone.

Being a restorer, I am always thinking about what I might otherwise be throwing away, and if there is any chance it might be useful. Rather than searching through my stores of repair wood, I found the perfect match right under my nose. There is a certain amount of wood that has to be taken away in the course of repairing the back button. With some careful planning and a fine toothed saw, I was able to “harvest” a chip that could be reoriented and fit to fill the gap left by the wayward chip now seeking its fortune in Nashville. Here is a series of thumbnails, any of which can be enlarged. Hopefully, you will get the sense of the procedure.DSCN0311DSCN0320DSCN0324

 

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In my shop, this is a typical approach to assuring a match when some bit of original material is missing. The first thing I think about is what is about to land on the floor. There’s likely to be some good stuff there.

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